Skip to main content Skip to footer

The Xaar Versatex Printbar

Add digital capability to your existing line.
Unlock new capabilities. Boost your profitability.

Xaar Versatex Printbar offers

Add varnish embellishments, high opacity whites and variable data to your process, installation anywhere along your web-based system

Offers reduced development time and costs with a ready to integrate digital inkjet solution that overcomes the challenges of screen printing

Xaar's High Viscosity and High Laydown Technologies enables high build varnish designs and compliant braille printing

New High Creativity print mode - print both high build and standard varnish at the same time, same ink, one pass for more creative embellishments

Continuous, reliable printing with TF Technology
ink recirculation and SureFlow to maximise operational print time

Create premium labels that truly stand out

Unlock the power of digital varnish embellishment to elevate your labels with a premium look and feel. The Versatex Printbar enables label converters to add high-value effects that not only enhance visual appeal but also boost profit margins–giving a competitive edge when pitching to brand owners.

With Xaar’s High Creativity Mode, you can now print gloss and matt finishes simultaneously in a single pass–saving time and eliminating the need for multiple runs. This innovative mode prints at 25m/min, delivering dual-layer effects at approximately 15.5µm and 100µm concurrently.

Print modes

High productivity

(printing at 75m/min at approx. 11.5µm)

High quality

(printing at 50m/min at approx. 15.5µm) 

High build

(printing at 25m/min at approx. 100µm)
using Xaar’s unique High Laydown Technology

High opacity

(printing at 25m/min at approx. 200µm)

Braille

(printing at 25m/min at approx. 200µm)

High creativity

Print BOTH High build and standard varnish laydown at the same time, with the same ink.

Take a look inside

Xaar Nitrox printheads

Powered by Xaar Nitrox printheads combining the best of Xaar's technologies to deliver outstanding uniformity, productivity and performance. Printing up to 48kHz* and delivering speeds of up to 100m/min at 720 dpi print resolution, the Nitrox offers speed whilst maintaining perfect uniformity. 

(*at 2 grey levels)

Skate & encoder

The built-in skate and encoder ensure the highest possible printing accuracy and quality; alongside the substrate handling, this provides precision printing every time. the substrate handling mechanism, irrespective of the type of press the printbar is mounted on, allows the printbar to accept the substrate and deliver it to the printheads closer than 0.8mm. This ensures maximum drop placement accuracy of the printed cots and a high quality print as standard.

Sync to mark

Dynamic synchronisation technology provided within the software/workflow ensures maximum uptime and quick registration with pre-printed substrates. A sync to mark reader built into the product can be moved into any position across the web to read marks, and once running can be in full registration within three to four image repeats. 

LED pinning & mist extraction

Integrated LED pinning offers users maximum flexibility for the final cure where required for the desired application. The power of pinning can also be fully controlled offering even more flexibility. A vacuum is included to extract any ink mist associated with printing, improving print quality by removing unwanted ink particles before they contaminate the substrate. 

Ink supply system

Our high flow recirculating ink supply system with exact temperature control and precise nozzle meniscus pressure control (ink flow rate) ensures optimal jetting operation. 

Control cabinet

The Versatex Printbar includes a fully integrated and flexible control cabinet that houses all the necessary electronics and controls to drive the printbar and can be easily moved up to five metres away from it

Maintenance

Versatex Printbars are fitted with a fully integrated maintenance station to ensure maximum uptime and lowest possible "make ready" time. As standard the Printbar has an auto maintenance module that applies suction to each printhead between job printing and with no manual intervention by the operator. The recirculating ink system can also be left in standby mode in any printing breaks, to enable agility and flexibility within shifts. 

Support

Whilst the Xaar Versatex Printbar has been designed for low maintenance and easy servicing, full technical support and service offers you peace of mind for when your engineers need assistance. Take advantage of our hands-on, practical training (on site or at Xaar), technical manuals and documentation, an online knowledge base, spare parts support,  remote technical assistance, including remote connection to equipment.

Workflow

To make sure the printing process runs as seamlessly as possible, the Xaar Versatex Printbar comes with a 'TIFF catching' workflow as standard. The operator can simply drop a printable job into the software and make amendments on the fly. It can also be fully integrated with industry standard workflows such as Esko to send the output directly to print for maximum efficiency. 

Improve profitability with digital

Shorter setup times and a higher utlisation rate of on average 30%, compared to screen printing, can often result in small run jobs being completed in much less time that it takes to set up the screens. 

Increased profit margins on short run jobs

  • Lower overall cost of production
  • Lower setup costs
  • Increased production rages
  • Faster make-ready

Lower overall cost of production